Socks Insert Board Paper Machine
I. Core Functions and Advantages
1. Efficient and automated operation
Fully automatic folding + insertion: Automatically complete the folding of socks in half or three, and precisely insert the board paper. The speed can reach 30-60 pairs per minute (depending on the type of socks).
Reduce reliance on manual labor: One person can operate 2 to 3 machines simultaneously, increasing packaging efficiency by over 300% compared to manual operation.
2. Precise and stable packaging effect
Intelligent positioning system: The photoelectric sensor detects the position of the socks to ensure neat folding and accurate insertion (error <±1mm).
Adaptive adjustment: Compatible with socks of different sizes (men's socks, women's socks, children's socks) and board thickness (200-400g/m²).
3. Flexibly adapt to various packaging requirements
Customizable board paper: Supports various packaging methods such as single card insertion, double card insertion, and tag card insertion.
Quick mold changing system: It only takes 3 to 5 minutes to change the size of socks or the type of board paper, suitable for multi-variety production.
4. Stable and durable, with low maintenance
High-quality materials: Key components are made of stainless steel and high-precision servo motors, with a lifespan of up to 100,000 hours.
Self-check alarm system: Automatically shut down and give a prompt when there is a shortage of materials or paper jams, reducing losses.
Ii. Applicable Scenarios
✅ brand hosiery company: enhance the packaging grade of high-end socks (such as gift box, e-commerce display).
✅ Contract factory/packaging factory: Batch standardized packaging to reduce labor costs.
✅ E-commerce/Live supply chain: Fast packaging, adaptable to multiple SKUS for flexible switching.
Iii. Advantages over Traditional Manual Packaging
Compare the traditional manual packaging automatic sock insertion machine
Packaging speed: 10-15 pairs per minute, 30-60 pairs per minute
Packaging consistency is prone to skewing and unevenness. Neat and uniform, with an error of less than 1mm
The labor cost requires 2 to 3 people for operation and only 1 person for supervision
The long-term labor cost is high and the efficiency is low. It takes 6 to 12 months to recoup the investment
Iv. Optional Configurations and Customized Services
Optional visual inspection system: Automatically identify the front and back of the socks to ensure the packaging is aesthetically pleasing.
Install an automatic feeding machine: Connect with the assembly line to achieve fully unmanned packaging.
Customized board paper molds: Suitable for irregular-shaped cardstock and special folding requirements.
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